Mechanical Applications

Fluke Reliability Solutions (FRS)

Fluke Reliability is a leading maintenance technology manufacturer and solution provider. We offer a broad range of high-quality products, services and training tailored to the needs of maintenance professionals in the areas of shaft alignment, vibration analysis, condition monitoring and nondestructive testing.

Alignment

Alignment refers to the procedure of Shaft and geometrical Alignment. With the combination of a software and a hardware, FRS introduces adaptive alignment that enables maintenance team to address, Vertical, angular and Horizontal alignment challenges. The equipment offers new levels of accuracy, speed and elimination of human error. FRS uniquely is the first shaft alignment system in the market to combine high precision onsite measuring task with cloud connectivity for data transfer worldwide.

FRS offers the below as the alignment product line up:

  • SHAFTALIGN® TOUCH
  • OPTALIGN® TOUCH
  • ROTALIGN® TOUCH
  • ROTALIGN® TOUCH EX

With all the product range, Horizontal, vertical, coupled, uncoupled, rotatable, and non-rotatable can be aligned precisely. The units have inbuild shaft coupling choices such as short flex, spacer, single plane, cardan shafts, and uncoupled shafts.

Being the only single-laser technology, it is unrivalled in precision and can allow alignment even in grossly misaligned shafts. The friendly user interface can be operated by anyone-just by following the three steps of Alignment: input dimension, measure misalignment, and get the results. By use of Alignment Reliability Center (ARC 4.0 PC) software, a new level of collaboration is spurred between the on-site technicians and managers on strategic reporting and trending of data.

Consequences of Misalignment

  • Excess vibration
  • Reduced bearing life
  • Increased seal wear from shaft bending
  • Increased temperature of machines
  • Higher energy consumption
  • Coupling wear

Benefits of Laser Alignment

  • Saves time and effort unlike traditional alignment methods using feeler gauge and dial gauge which is time consuming
  • Easy reporting by use of cloud-based storage and inbuild email report sharing
  • Quick and easier to read and interpret results
  • Longer service life
  • Higher product quality
  • Lower operational costs
  • Increased Mean Time Before Failure (MTBF)

Norbar

Norbar is the only torque equipment manufacturer to be able to offer torque tool and instrument calibration & recalibration services to the original factory standard on four continents. In addition to this, most of Norbar’s distributors offer repair , calibration & recalibration services.

BOLTING AND TORQUE TOOLS

In the dynamic landscape of industries in the African continent, the need for precision and reliability is very critical and the role of advanced bolting and torquing solutions cannot be overstated. From power generating plants, manufacturing facilities, automobile and ship construction facilities and in mines, the need for accurate torque applications is essential for efficiency, operational integrity and safety for all parties involved.

Importance of reliable torque solutions:

  1. Power generating facilities
    • In power plants where boilers, turbines and other critical equipment are assembled and maintained, torque and bolting accuracy is critical to ensure operational safety and efficiency.
    • Correct torquing ensures that critical bolts and fasteners are able to withstand extreme conditions thereby minimizing the risk of downtime and costly repairs.
  2. Manufacturing industries
    • In manufacturing plants, precise torquing ensures assembled components and parts meet exact specifications thereby reducing re-installations and enhancing product quality.
    • torque wrenches are critical in assembly lines, ensuring streamlined production processes and adherence to acceptable quality standards.
  1. Automobile assembly and ship construction facilities
    • In automobile assembly lines and shipyards, where vehicles and vessels are assembled with numerous bolts and fasteners, precision in torquing is vital for structural integrity and performance.
  1. Mines
    • In mining operations, proper torquing is essential for equipment reliability and worker safety where heavy machinery operate in harsh environments.
    • Torque wrenches assist in the assembly and maintenance of mining equipment ensuring increased uptime and operational efficiency.

 

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